Electrical Project: Mechanical Project: Assembly Drawing:

·         The number of Cager: 2 (The wires could load to one Cage when the other one cage is producing)

·         The number of bobins : 12+12

·         Steel wire diameter : Ø0,90 / Ø1,25 mm ( + Ø1,60mm depend on the cable diameter)

·         Max.wire number for one cage: 48pices

·         The cable diameter: max. Ø25,0mm

·         Cage flyer speed : 500 rpm

·         Lineer line speed max : 0,90 mm wire 60 m/min and for 1,25 mm wire 100 m/min

·         Wire loading speed : 100....200 m/min

·         Pay-off :Ø2000 mm (DIN46395)

·         Take up :Ø2600 mm (DIN46395)

·         Ø1200 dauble spool capstan

·         Expected capacity: 1000 km/month

·         The number of operators are 2 operator

·         Energy recovery sytem is installed

·         10’’Siemens Touch screen HMI (2pices)

·         Siemens S7 300 PLC

·        Control Techniques / Siemens driver for AC motors

·        Total power is 450KVA

  Ø2000 Pay-Off :

         Portal Type 

         Size of reel: Min.1200mm and max.2000mm.(DIN 46395)

         Reel weight is max.8.000kg.

         Pneumatic brake

         Hanging operator control panel

         Working zone (safety zone) must be limited by safety fence          and light barrier.

         2 x central Strander for 12spools each :

        The capacty of bobin is 139dm³.

        Size of spools are Ø 900x Ø 320x250 mm

        Spool capacity for each spool ;

        4 wires Ø0.90 mm, 35 km  

        3 wires Ø 0.90 mm, 46 km

        4 wires Ø 1.25 mm, 20 km  

        3 wires Ø 1.25 mm, 26 km 

        Tension control of wires is with load-cell (10...1.000N)

        Max. rotating  speed is 500rpm

        Max.lineer speed is 125m/min

        Main motor is 105 kW and  673 Rpm which is flyers.

        Spool  motors are 7,5 kW and 1455 Rpm 

 Meter Counter:

        With encoder

        Measuring sensetive is %0,2.

 Die holder:

        The line high is 1.000mm.

        Thre are too many wire divisor according to number of wire to     get straight cable production. 

 2 x wire rewinding take-ups:

       This take-ups areusing wires which are remain inside spool(s)

Wire pay-offs:

      48 pay-off for each cage

 Dauble spool Capstan:

      The number of spools are 2 which are Ø1.200mm

      AC Motor power is 22kW and 1470rpm  with gear box

      Pulling force is 1.000kg-f

 Ø2600  Take-Up:

     Portal Type 

     Size of reel: Min.1600mm and max.2.600mm(DIN 46395)

     Reel weight is max.10.000kg.

     Hanging operator control panel

    Working zone (safety zone) must be limited  by safety fence and light barrier.

     AC servo motor powered which is geared box (5,65kW and 4800rpm)

     AC servo motor powered which is geared box for precition winding quality (0,94kW , 4800rpm , 3Nm)

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